air filter Citroen XSARA PICASSO 2004 1.G User Guide

Page 494 of 523

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AIRCONAIRCON
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Changing the filtering/drying cartridge
Tools.
[1]
Charge station :(according to workshop equipment)[2]TORX adaptor: TORX 70 FACOM
[3]Inertia extractor:1671T Tool kit 4114T
[4]Endpiece Ø 20 : 1671T.D20
[5]Set of plugs: ().0188.T
[6]Circlip pliers: FACOM
Removing.
Depressurise the aircon circuit, using tool [1].
Remove the grille.At
«a», remove the pin and the plastic cover.
Unclip the condenser at «b»and «c», using a screwdriver.
Tilt the condenser towards the front.
Lift and release the condenser.Clean the area around the cap
(3).
Remove the plastic cap (3), using tool [2].
Remove the safety circlip (4), using tool [6].
Position the tool [3]and[4]in the aperture of the cartridge (5).
Extract the cartridge from the reservoir (6), using tool [3]and [4].
Block the reservoir (6), using tool [5].
C4AP163CC4AP164CC4AP166CC4AP165C
C2 C3 C3 PLURIEL

Page 495 of 523

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AIRCON
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Changing the filtering/drying cartridge
Refitting.
Remove the new cartridge from its packaging.
Do not expose the cartridge, the filter and seals to pollutants.
Lightly oil the seals
(compressor oil).
Remove tool [5] from the reservoir (6).
Insert the new cartridge (5)into the reservoir (6).
Refit the safety circlip (4), using tool [6].
Make sure that the circlip (4)is correctly positioned in its location.
WARNING: Not more than 5 minutes should elapse between the removal of
the cartridge (6) from its packaging and its being fitted.
Refit:
The plastic cap (3), using tool [5] Tighten to 1,2 ±0,1 m.daN.
The condenser (reclip, pushing at «b»and «c»).
The plastic cover and the pins at «a».
The grille (2).
The screws (1).
Proceed to:
Recharge the circuit
(see corresponding operation).
Check the operation of the air conditioning (see corresponding operation).
C4AP167CC4AP165CC4AP164CC4AP163C
C2 C3 C3 PLURIEL

Page 496 of 523

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AIRCONAIRCON
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Pollen filter
XSARA
Removingrefitting.
Remove:
The interior trim (1).
The cover (4).
The pollen filter(3).
Concerns vehicles equipped with aircon without temperature regulation.
Fitting of a new pollen filter necessitates the following operations:
Engage the pollen filter upwards (following arrow «c»).
Slide the pollen filter towards the rear (following arrow «d»).
Position the index (4)on the cover forward of the pollen filter((4)Index on the cover).
C5HP07JC
C5FP075D

Page 497 of 523

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AIRCON
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Pollen filter
Remove:
The three screws (1).
The cover
(2).
Remove the pollen filter.
XSARA PICASSO
B1BP23ED

Page 498 of 523

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AIRCONAIRCON
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Changing the filtering/drying cartridge
Tools.
[1]
Charge station :(according to workshop equipment)[2]TORX adaptor: TORX 70 FACOM
Removing.
Depressurise the aircon circuit, using tool [1].
Uncouple the hose
(2).
Remove:
The air filter assembly
(3).
The nuts (1).
Protect the radiator harness with strong cardboard cut to the dimensions of the radiator.
Move aside the cooling fan.
Remove:
The screws
(4).
The brackets (5).
B1BP23FCB1BP23GC
XSARA PICASSO

Page 499 of 523

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AIRCON
SPECIAL FEATURES: AIR CONDITIONING SYSTEM (R 134.a)
Changing the filtering/drying cartridge
Move aside the radiator/condenser assembly.
Remove the plug (6), using tool [2].
Support the radiator/condenser assembly thus moved aside.
Remove the filtering/drying cartridge
(7), using pliers.
Refitting.Refit the filtering/drying cartridge (7).
Clean the threads of the plug (6).
It is essntial to change the Oring seals (8).
Lubricate the Oring seals (8)with aircon compressor oil.
Refit:
The plug
(6), using tool [2], tighten to 1,4 ±0,2 m.daN.
The brackets (5).
The screws (4).
The cardboard from the radiator harness.
The nuts
(1).
The air filter assembly (3).
Couple the hose (2).
Recharge the circuit (R134.a) (according to equipment)
(see corresponding operation).
Check the operation of the air conditioning.
C5HP14NCC5HP14PCC5HP14QC
XSARA PICASSO

Page 506 of 523

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AIRCONAIRCON
(1)High pressure valve.
(2)Low pressure valve.
(3)Pressostat.
(4)Filter.
Tightening torques (m.daN).
(a) : 0,6
(b) : 0,6
(c) : 0,6
(d) : 0,6
(e):0,6
(f) : 0,7
C5HP19UP
C2AIR CONDITIONING SYSTEM R 134.a

Page 507 of 523

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AIRCON
AIR CONDITIONING SYSTEM R 134.a
(1)High pressure valve.
(2) Low pressure valve.
(3) Filter.
(4)Pressostat.
Tightening torques (m.daN).
(a) : 0,6
(b) : 0,6
(c) : 0,6
(d) : 0,6
(e):0,6
(f) : 0,6
C5HP17SP
C3 C3 PLURIEL

Page 519 of 523

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AIRCON
(1)High pressure valve
(2)Low pressure valve
(3)High pressure clickfit union (tool 8005-T.C)
(4)Low pressure clickfit union (tool 8005-T.A)
(5)Pressostat.: 1,8 ± 0,6 m.daN
(6)
Filtering/drying cartridge plug
Tightening torques (m.daN).
(a) : 0,8.± 0,1
(b) : 0,5.± 0,1(c):1,4 ± 0,2
(d):2,5 ±0,25
XSARA PICASSO NFV AIR CONDITIONING SYSTEM R 134.a
C5HP13PP

Page 520 of 523

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AIRCONAIRCON
(1)High pressure valve
(2)Low pressure valve
(3)High pressure clickfit union (tool 8005-T.C)
(4)Low pressure clickfit union (tool 8005-T.A)
(5)Pressostat : 1,8 ± 0,6 m.daN
(6)
Filtering/drying cartridge plug
Tightening torques (m.daN).
(a) : 0,8.± 0,1
(b) : 0,5.± 0,1
(c) : 1,4 ± 0,2
HP/LP
compressor flange fixing:2,5 ±0,25
XSARA PICASSO 6FZ
AIR CONDITIONING SYSTEM R 134.a
C5HP13QP

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